TOYOTA WARRANTY POLICY & PROCEDURES WARRANTY TEXT
Policy 4.11 Service Part Battery Warranty
Coverage
04/07 Page 2 of 7
Battery Testing Process
• Physical Damage
The analyzer cannot be used to test physically damaged batteries. If the failed battery
is physically damaged it should be replaced.
• Low Electrolyte
If the electrolyte level is below the top of the plates due to an overcharging condition,
the cause of the overcharge condition must be determined and the
warranty code
recorded as “9999” on the back of the repair order hard copy.
• Test Procedure
Test the battery, and if the display reads…
Good-
Battery
Indicates no problem with battery. Look for other source of the
condition.
No warranty claim required.
Good-
Recharge
Fully charge the battery and return it to service. Diagnose cause of
discharged battery.
Submit warranty claim using operation code 190031 for 0.4
hour.
Charge
and
Retest
Fully charge the battery and retest.
Failure to fully charge the
battery before retesting may result in false readings
. Proceed as
indicated in final test result:
If test result is
“Good Battery
,” return to service.
Submit warranty claim using operation code 190031 for
0.4 hour
.
If test result is
“Replace battery
,” replace battery, and
submit
warranty claim using operation code 190011A for 0.6
hour
if the battery is within the free exchange period. If
the battery is within the proration period, use operation
code 190991 with no labor.
If test result is
“Good-Recharge
,” fully charge the battery and
return it to service. Diagnose cause of discharged battery.
Submit warranty claim using operation code 190031 for 0.4
hour
.
Bad Cell -
Replace
Remove and replace battery.
Submit warranty claim using operation code 190011A for
0.6 hour if the battery is within the free exchange period.
If the battery is within the proration period, use operation
code 190991 with no labor.
Replace
Battery
Remove and replace battery.
A
“Replace Battery”
result may also mean a poor connection
between the battery cables and the battery. After disconnecting the
battery cables, retest the battery using the out-of-vehicle test before
replacing it.
Submit warranty claim using operation code 190011A for
0.6 hour if the battery is within the free exchange period. If
the battery is within the proration period, use operation
code 190991 with no labor.
TOYOTA WARRANTY POLICY & PROCEDURES WARRANTY TEXT
Battery Testing Process (Continued)
Some Exide batteries cannot be tested using these procedures. Refer to the Stock
Number Charts posted on TIS for the applicable battery information.
Helpful Tips: Claim Submission
Any warranty code displayed on the analyzer during testing must be entered in the
‘battery tester code’ field located on the ‘additional information’ tab within the
warranty claim. Claims that do not contain tester codes will be returned to the dealer
for correction.
Replacement parts cannot be listed on warranty claims in cases where an exchange
battery was obtained.
Original installation information (install date, RO, miles) must be entered on all
replacement battery warranty claims.
When applicable, towing reimbursement may be requested as sublet type “TW.”
Add an exchange handling fee of 0.2 hours of “Z” time to compensate the parts
department for some of the time spent in documenting and contacting the authorized
Toyota TrueStart™ battery supplier to obtain a battery for the customer.
Warranty Exchange
During the free-exchange period, batteries will be replaced under using the exchange
program by your authorized TrueStart™ distributor using Toyota TrueStart™
batteries.
The free-exchange period is as follows:
Battery Being Replaced Procedures
Toyota TrueStart™
Battery
I. If the battery is within 24 months from the date of installation
OR
the vehicle is still covered by the new vehicle warranty:
A. Obtain an exchange battery from your authorized Toyota
TrueStart™ battery supplier.
B. Submit a claim to TMS for the installation (labor) and towing
(sublet type TW), if applicable.
C. NOTE: Battery part numbers may not be listed as replacement
parts on claims submitted to TMS.
II. If the battery was installed more than 24 months ago
OR
the
vehicle is no longer covered by the new vehicle warranty:
A. Purchase a battery from your authorized Toyota TrueStart™
battery supplier.
B. CPS will automatically calculate the pro-rated amount based on
the warranty months in use (# of months from the date of
installation), not since the new vehicle warranty.
C. Sublet description should be the 13-digit battery part number.
D. No labor, towing, or replacement parts should appear on the
claim.
E. Your customer is responsible for the portion not covered by
Toyota plus any installation charges.
Policy 4.11 Service Part Battery Warranty
Coverage
04/07 Page 3 of 7
TOYOTA WARRANTY POLICY & PROCEDURES WARRANTY TEXT
Policy 4.11 Service Part Battery Warranty
Coverage
04/07 Page 4 of 7
Replacement Batteries
Toyota-supplied replacement batteries (including Highlander Hybrid 12V batteries)
must be replaced using the applicable Toyota TrueStart™ battery that corresponds to
the vehicle model.
What Is Covered
Any replacement that becomes necessary due to a defect in materials or workmanship
is warrantable with the exception of the items listed under “What Is Not Covered.”
Battery Proration Procedures
Prorated reimbursement for a replacement battery is based on months in service from
the installation date of the battery. Prorated coverage only applies
after
the free-
exchange period has expired, and does not include reimbursement of labor and parts
markup. Proration is based on MSRP and not dealer cost.
How to prorate a Toyota TrueStart™ battery claim:
TYPE CLAIM INFORMATION HOW TO CALCULATE PRORATION
Toyota
TrueStart™
battery
during free-
exchange
period
(within 24
months).
Veh. model-year = 2000
Date-of-First-Use = 03/07/00
Vehicle Miles = 48,962
Orig. Install. Date = 03/07/03
Veh. Mos. In Use = 52
Repair Date = 07/20/04
MSRP = $83.30
Since this vehicle is no longer covered
by the new vehicle warranty (beyond 3
years from the date-of-first-use), you
need to:
Calculate the months in service since
the original installation or purchase.
• A Toyota TrueStart™ battery is
covered for 24 months
OR
the
remainder of the new vehicle
warranty.
Calculate the months in service.
Months in service are calculated by
determining the number of calendar
months transpired since the
installation date of the failed battery.
Months in service = 16
NO PRORATION REQUIRED since the
battery is less than 24 months old.
This battery is covered by a free
exchange and the claim to TMS should
be for labor (plus applicable tow
charges) only.
TOYOTA WARRANTY POLICY & PROCEDURES WARRANTY TEXT
Policy 4.11 Service Part Battery Warranty
Coverage
04/07 Page 5 of 7
Battery Proration Procedures (Continued)
TYPE CLAIM INFORMATION HOW TO CALCULATE PRORATION
Toyota
TrueStart™
battery after
free-exchange
period (greater
than 24 months
from installation
and beyond the
new vehicle
warranty).
Veh. Model-Year = 2003
Date-of-First-Use = 11/07/02
Vehicle Miles = 39,022
Orig. Install. Date = 03/07/03
Veh. Mos. In Use = 32
Repair Date = 07/05/05
MSRP = $83.30
Since this vehicle is no longer covered
by the new vehicle warranty (within 3
years but beyond 36,000 miles), you
need to:
Calculate the months in service
since the original installation or
purchase.
A Toyota TrueStart™ battery is
covered for 24 months
OR
the
remainder of the new vehicle
warranty.
Calculate the months in service.
Months in service are calculated by
determining the number of
calendar months transpired since
the installation date of the failed
battery.
Months in service = 28
Determine the proration
percentage.
Proration % = 50%
Parts reimbursement is calculated
based on the proration percentage
multiplied by the MSRP of the
replacement battery.
Proration price =
50% x $83.30 = $41.65
The claim to TMS should be for the
prorated parts cost of $41.65.
Policy 4.11 Service Part Battery Warranty
Coverage
04/07 Page 6 of 7
Battery Proration Chart
This chart is applicable for Toyota TrueStart™ batteries sold (Original Installation
Date) on or after October 1, 1996.
Proration Schedule for Toyota TrueStart™ Batteries
BCI Group
Size
(Battery
Size)
Toyota TrueStart
Battery Part #
0-24
months
100%
25-48
months
50% of
MSRP
49-84
months
25% of MSRP
24 00544-24060-575 Free Exchange
(MSRP: $83.30)
$41.65 $20.83
24F 00544-24F60-575 Free Exchange
(MSRP: $83.30)
$41.65 $20.83
25 00544-25060-550 Free Exchange
(MSRP: $83.30)
$41.65 $20.83
27 00544-27060-675 Free Exchange
(MSRP: $89.30)
$44.65 $22.33
27F 00544-27F60-710 Free Exchange
(MSRP: $91.30)
$45.65 $22.83
35 00544-35060-550 Free Exchange
(MSRP: $83.30)
$41.65 $20.83
51R 00544-51R60-500 Free Exchange
(MSRP: $83.30)
$41.65 $20.83
Battery Labeling
All warranty batteries must be properly labeled with a Warranty Battery Label (M/N
00404-BTTRY-LABEL) as shown below.
TOYOTA WARRANTY POLICY & PROCEDURES WARRANTY TEXT
Policy 4.11 Service Part Battery Warranty
Coverage
04/07 Page 7 of 7
Battery Labeling (Continued)
This label will be used to validate any remaining
vehicle warranty
coverage (if
the battery is more than 24 months old, but still covered by the new vehicle
warranty) and therefore must be completed entirely. Failure to completely fill
out this new label may result in denial to cover the battery as a free exchange.
What Is Not Covered
Batteries that have been opened, dropped, frozen, or otherwise damaged are not
warranted.
Discharged batteries on in-stock vehicles where the cause of the discharge is due
to lack of maintenance are not warranted.
Batteries which fail the same day as initial installation are not warranted. These
batteries are warranted by the battery supplier.
Toyota TrueStart™ service part batteries are not warranted at 100 percent
beyond the first 24 months of use or the remainder of the Toyota New Vehicle
Limited Warranty.
Parts markup and labor after the free-exchange period has expired are not
allowed.
This warranty is subject to the limitations and exclusions as listed in Policy No.
4.17, “What Is Not Covered by the Toyota New Vehicle Limited Warranty.”